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FedEx PDU Removal 



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FedEx PDU Install



JT9D Maintenance Action for abatement of Thrust Reverser PDU A. General

(1) This action provides abatement advice all-important for abatement of aeriform drive unit (PDU).



B. Procedure

PDU abatement – See Amount 401. http://amtsociety.org/pdf/Fig401.pdf(1) Disconnect electrical adapter DS304 from PDU.(2) Remove lower catch with screw, washer, and nut adhering adjustable shaft to fan case.(3) Remove lockwire, screws (9) and washers (10) adhering adjustable drive shaft to PDU and remove shaft.(4) Disconnect hoses from PDU.(5) Remove coupling (2) abutting adjustable ducting to PDU.(6) Remove bolts, nuts, and washers adhering PDU to brackets.(7) Remove PDU (1) from fan case and abode on table.(8) Acquaint the adjudicator that the three (3) unions (3, 5, and 11) and O-rings (packing’s 13, 4, and 12) have been swapped, abutment accoutrement lubricated, and that the PDU (1) has been inspected and approved for installation.(9) Inspect border of aeriform adjustable aqueduct (2). If accident is found, acquaint the adjudicator andremove/replace the aqueduct application the afterward instructions;

Removal

See amount 501 http://amtsociety.org/pdf/Fig501.pdf(a) Remove bolt (11), washer (6), and nut (12) adhering abutment articulation to aeriform adjustable duct(2).

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(b) Disconnect adjustable corrupt from aeriform adjustable duct.

(c) Remove couplings (10) from ends of aeriform adjustable duct. Remove aqueduct (2) and abode on table.  

(d) Acquaint the adjudicator that the abutment has been swapped, abutment accoutrement lubricated, and the aqueduct is approved for installation.

Installation

(e) Position aeriform adjustable aqueduct (2) at burden acclimation and shutoff valve and installcoupling (10) and torque to 70-80 in-lbs. (Verify torque amount with adjudicator afore torque is applied).

(f) Install bolt (11), washer (6), and nut (12) adhering abutment articulation to aeriform adjustable duct

(g) Connect adjustable corrupt coupling to aeriform adjustable aqueduct and torque coupling to 190-200 in-lbs. (Verify torque amount with adjudicator afore torque is applied).  

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JT9D Maintenance Action for accession of Thrust Reverser PDU

A. General (1) This action provides advice all-important for the accession of the aeriform drive unit (PDU).

B. Procedure

PDU accession – See Amount 401  http://amtsociety.org/pdf/Fig401.pdf

(1) Position PDU (1) on brackets, adjust adjustable aqueduct with PDU and install bolts (6) in high forward and lower aft brackets (if all-important tap bolts with bendable face mallet).

(2) Install bolts (6), washers (7), and nut (8) in high aft brackets, install bolt (6) and washer (7) in  lower advanced bracket, and torque nut to 170-190 in-lbs. (Verify torque amount with adjudicator before torque is applied).  

(3) Install washers (7) and basics (8) on bolts in high advanced and lower aft brackets and torque nuts to 170-190 in-lbs. (Verify torque amount with adjudicator afore torque is applied).

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(4) Adjust adjustable aqueduct and PDU. Install coupling (15) and adjustable aqueduct on PDU and torque coupling to 70-80 in-lbs. (Verify torque amount with adjudicator afore torque is applied).

(5) Connect electrical adapter DS304 to PDU (1) finger-tight additional one-eighth turn.

(6) Install adjustable shaft on PDU with screws (9) and washers (10). Torque screws to 20-25 in-lbs. (Verify torque amount with adjudicator afore torque is applied) and install lockwire.

(7) Install lower catch with screw, washer, and nut adhering adjustable shaft to fan case.

(8) Connect corrupt to reducer on lower advanced of PDU and torque coupling to 100-110 in-lbs. (Verify torque amount with adjudicator afore torque is applied).

(9) Connect corrupt to lower abutment on PDU and torque to 140-150 in-lbs. Verify torque amount with Judge afore torque is applied.

(10) Connect corrupt to aft high abutment and torque coupling to 190-200 in-lbs. (Verify torque value with Adjudicator afore torque is applied.

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(11) Abode all accoutrement on table and apple-pie assignment area.

(12) Announce achievement of assignment assignment to judge.

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